Skip to content

Rigid & Structural Foam

Rigid PU Foam

Lightweight insulation, models and structural core applications.

  • core material selection
  • compressive strength and density
  • panel, sandwich and CNC formats

Send your drawing, dimensions or application.

Rigid PU Foam structure detail
Material structureReview by grade
Rigid PU Foam format reference
Available formatsSheets · Core panels · Machined parts

01 / Product overview

What is Rigid PU Foam?

Rigid PU foam is a rigid polyurethane cellular material. The supplied series covers insulation layers, models and structural-core discussions.

Use the available forms and source ranges as a starting point, then confirm geometry, environment, sample requirements and production route for your application.

Discuss your application
Rigid PU Foam product reference
Rigid PU Foam product reference illustration.

02 / Benefits

Key selection considerations

core material selection

Request grade-specific density and compression-stress records with specimen direction, method and result criterion.

compressive strength and density

Identify facing layers, load introduction and local thickness; core data does not establish the complete panel performance.

panel, sandwich and CNC formats

Mark machining datums, edge details, pockets and inspection locations on the core drawing.

insulation layers

Define whether this construction serves insulation, geometry or load transfer and identify the evidence required.

models

Describe core-to-facing interfaces and local features that the proposed sample must reproduce.

structural cores

Assign owners for panel configuration and application acceptance; do not infer a project rating from a source range.

03 / Technical specifications

Properties & specifications

Compare the source range with your application requirements.

Rigid PU Foam material texture
PropertyRange / Options
Density30–200 kg/m³
Compressive Strength0.2–5 MPa
Formatssheet, core, CNC-machined part, molded part
Core Useinsulation, models and structural core

Ranges vary by grade. Confirm specifications and test methods for your application.

Ask about specifications

04 / Available formats & custom options

Available formats & custom options

Rigid PU Foam format 1

Sheets

Review dimensions, thickness and geometry for the intended application.

Rigid PU Foam format 2

Core panels

Review dimensions, thickness and geometry for the intended application.

Rigid PU Foam format 3

Machined parts

Review dimensions, thickness and geometry for the intended application.

Rigid PU Foam format 4

Finishing

Review dimensions, thickness and geometry for the intended application.

05 / Applications

Applications of Rigid PU Foam

Choose the grade and format for your product, environment and protection or support needs.

Rigid PU Foam application reference
Rigid PU Foam application concept illustration.
  1. 01

    insulation layers

    Review this application against material grade, geometry and project requirements.

  2. 02

    models

    Review this application against material grade, geometry and project requirements.

  3. 03

    structural cores

    Review this application against material grade, geometry and project requirements.

  4. 04

    cold-chain equipment

    Review this application against material grade, geometry and project requirements.

06 / Custom manufacturing

From your drawing to a usable core.

We help you review the material, format and production route based on core geometry, facing interfaces and application requirements.

Discuss your component
  1. Send the part brief

    Share a drawing, sample, dimensions and expected volume.

    Concept illustration for a Rigid PU Foam part brief
  2. Review the route

    Compare the core grade, format and machining direction.

    Concept illustration of a Rigid PU Foam cutting route
  3. Confirm the sample

    Check core dimensions, interfaces and sample scope.

    Concept illustration for confirming a Rigid PU Foam sample

Fabrication concept illustrations.

07 / Quality & project review

Confirm the details before production

Agree the drawing, applicable material data and sample requirements for your project.

Rigid PU Foam project review reference
Rigid PU Foam dimensional review concept illustration.
  • Dimensions & fit

    Confirm the requirement and evidence needed for this project before production release.

  • Material grade

    Confirm the requirement and evidence needed for this project before production release.

  • Sample approval

    Confirm the requirement and evidence needed for this project before production release.

  • Production requirements

    Confirm the requirement and evidence needed for this project before production release.

09 / Rigid PU Foam FAQs

Rigid PU Foam FAQs

Questions to settle before sampling or production.

What is rigid pu foam used for?

This series is planned for insulation layers, models, structural cores, with the final material, format and performance requirements confirmed against the project brief.

Can the format or dimensions be customized?

Yes. The project discussion can cover custom format, dimensions and processing route. Final tolerances, tooling and minimum order conditions require confirmation.

Are the listed specifications final?

The listed ranges are sourced from the supplied product materials and remain subject to the applicable TDS, test method and commercial confirmation before publication as a specification commitment.

How do I request a material recommendation?

Send the application, target dimensions, working environment and expected volume. The team can then review the material family and manufacturing route for the project.

10 / Request a quote

Request a Rigid PU Foam quote

Share your drawing, dimensions and expected quantity so we can review the material and fabrication route with you.

  • Application and requirements
  • Dimensions, thickness and preferred grade
  • Expected quantity and delivery needs
  • Drawing or sample, if available
Rigid PU Foam quote reference

Tell us about your project

Prepare an email with your project details, then attach drawings and send it from your email app.

Drawings (optional)

Attach your drawings to the enquiry email. You can also email drawings directly.

We use only necessary browser storage to remember privacy preferences and support core site functions.