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EPE / Packaging Foam

EPE Foam for Protective Packaging.

Lightweight, closed-cell polyethylene foam for cushioning, protective inserts and transport packaging. Available in different formats to suit your product and packing process.

  • Lightweight
  • Closed-cell
  • Custom-cut

Send your drawing, dimensions or application.

Close-up of the cellular texture in the EPE foam reference image
Material structureClosed-cell
EPE foam insert format reference
Available formatsSheets · Rolls · Inserts

01 / Product overview

What is EPE foam?

EPE, or expanded polyethylene, is a lightweight closed-cell foam used for cushioning and protective packaging. Its cellular structure creates a buffer between a product and the forces encountered during handling and transport.

Sheets, rolls and shaped inserts offer different ways to protect a product. Select the grade, thickness and construction for its weight, geometry, contact points and packaging workflow.

Discuss your application
Custom-shaped EPE foam insert with compartments
Custom-cut EPE insert for product protection.

02 / Benefits

Key benefits of EPE foam

Cushioning & protection

Creates a protective buffer during handling and transport.

Lightweight construction

Provides protective volume without adding unnecessary weight to your package.

Closed-cell structure

Closed cells help separate the product from its surroundings; select the grade for your exposure and cushioning needs.

Flexible packaging formats

Available as sheets, rolls, tubes or custom inserts to fit your packing process.

Custom-cut geometry

Product-specific insert and shape routes can be reviewed from the part geometry.

Layered protection

Layer combinations can be reviewed where the packaging brief calls for additional separation.

03 / Technical specifications

Properties & specifications

Compare the material range with your packaging requirements.

Close-up of EPE foam cell structure

Source: company-supplied preliminary series information. These values have not been verified against approved grade-specific data sheets, test methods or tolerances. They are not guaranteed supply specifications or purchase acceptance limits.

PropertyRange / Options
Density18–45 kg/m³
Thickness0.5–100 mm
FormatsSheet, roll, tube and custom die-cut profile
Temperature range-60°C to +80°C
Compressive strength30–50 kPa
ColorsWhite, black, red and custom options

Ranges vary by grade. Confirm specifications and test methods for your application.

Ask about specifications

04 / Available formats & custom options

Available formats & custom options

White EPE foam sheets stacked for packaging

Sheets

Flat sheets for flexible cutting and secondary processing.

White EPE foam roll for protective packaging

Rolls

Continuous rolls for wrapping, layering and general cushioning.

Concept illustration of white hollow EPE foam tubes

Tubes & profiles

Tube and shaped-profile routes for protecting rods, pipes and product-specific geometries.

Custom EPE foam insert with multiple compartments

Custom die-cut inserts

Precisely cut inserts for product-specific protection.

05 / Applications

Applications of EPE foam

Choose the grade and packaging layout for your product, handling conditions and protection needs.

Concept illustration of white EPE foam protecting an electronic instrument
EPE packaging concept illustration.
  1. 01

    Electronics & components

    Cushioning and protective packaging for consumer electronics, industrial electronics and components.

  2. 02

    Precision instruments

    Protection for measurement devices, optical instruments and other delicate equipment.

  3. 03

    Fragile goods

    Protective inserts for glass products, displays, household appliances and other fragile goods, selected for the final packaging brief.

  4. 04

    Packaging & logistics

    Inner packaging, carton separation and layered protection during storage and transit.

06 / Quality & project review

Confirm the details before production

Agree the drawing, applicable material data and sample requirements for your project.

Concept illustration of a caliper measuring a white EPE foam strip
Dimensional review concept illustration.
  • Dimensions & fit

    Review the drawing and key dimensions to ensure the insert fits your product and packaging.

  • Material grade

    Confirm the appropriate foam grade, color and construction for the application.

  • Sample approval

    Evaluate a sample to check fit, function and packaging process.

  • Production requirements

    Discuss packaging, delivery schedule and any special requirements before release.

08 / EPE foam FAQs

EPE foam FAQs

Questions to settle before ordering EPE sheets, rolls or inserts.

What is the minimum order for EPE sheets, rolls or inserts?

Please send the sheet size and count, roll width and length, or insert dimensions and piece quantity. Our team will confirm the minimum order for the selected format and grade.

How do I choose EPE for a shipping application?

Share the product weight, fragile areas, available packing space and transport conditions. Cushion thickness and density should be reviewed against the product and checked with a packaging sample.

Which specifications should I confirm before ordering?

Confirm the density, thickness, finished dimensions and required tolerances. Published ranges are preliminary series information, not approved grade-specific supply limits; agree the offered grade, specifications and test methods before production.

Can you review an insert from a sample without a drawing?

Send product photos, key dimensions and the areas that need support or clearance. Our team can review the insert requirements and confirm whether a physical sample or drawing is needed to check fit.

09 / Request a quote

Request an EPE foam quote

Share your drawing, dimensions and expected quantity so we can review the material and packaging route with you.

  • Application and protection requirements
  • Dimensions, thickness and preferred grade
  • Expected quantity and delivery needs
  • Drawing or sample, if available
White EPE foam packaging insert concept illustration

Tell us about your project

Prepare an email with your project details, then attach drawings and send it from your email app.

Drawings (optional)

Attach your drawings to the enquiry email. You can also email drawings directly.

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