EPE / Packaging Foam
EPE Foam for Protective Packaging.
Lightweight, closed-cell polyethylene foam for cushioning, protective inserts and transport packaging. Available in different formats to suit your product and packing process.
- Lightweight
- Closed-cell
- Custom-cut
Send your drawing, dimensions or application.
01 / Product overview
What is EPE foam?
EPE, or expanded polyethylene, is a lightweight closed-cell foam used for cushioning and protective packaging. Its cellular structure creates a buffer between a product and the forces encountered during handling and transport.
Sheets, rolls and shaped inserts offer different ways to protect a product. Select the grade, thickness and construction for its weight, geometry, contact points and packaging workflow.
Discuss your application02 / Benefits
Key benefits of EPE foam
Cushioning & protection
Creates a protective buffer during handling and transport.
Lightweight construction
Provides protective volume without adding unnecessary weight to your package.
Closed-cell structure
Closed cells help separate the product from its surroundings; select the grade for your exposure and cushioning needs.
Flexible packaging formats
Available as sheets, rolls, tubes or custom inserts to fit your packing process.
Custom-cut geometry
Product-specific insert and shape routes can be reviewed from the part geometry.
Layered protection
Layer combinations can be reviewed where the packaging brief calls for additional separation.
03 / Technical specifications
Properties & specifications
Compare the material range with your packaging requirements.
| Property | Range / Options |
|---|---|
| Density | 18–45 kg/m³ |
| Thickness | 0.5–100 mm |
| Formats | Sheet, roll, tube and custom die-cut profile |
| Temperature range | -60°C to +80°C |
| Compressive strength | 30–50 kPa |
| Colors | White, black, red and custom options |
Ranges vary by grade. Confirm specifications and test methods for your application.
Ask about specifications04 / Available formats & custom options
Available formats & custom options
Sheets
Flat sheets for flexible cutting and secondary processing.
Rolls
Continuous rolls for wrapping, layering and general cushioning.
Tubes & profiles
Tube and shaped-profile routes for protecting rods, pipes and product-specific geometries.
Custom die-cut inserts
Precisely cut inserts for product-specific protection.
05 / Applications
Applications of EPE foam
Choose the grade and packaging layout for your product, handling conditions and protection needs.
- 01
Electronics & components
Cushioning and protective packaging for consumer electronics, industrial electronics and components.
- 02
Precision instruments
Protection for measurement devices, optical instruments and other delicate equipment.
- 03
Fragile goods
Protective inserts for glass products, displays, household appliances and other fragile goods, selected for the final packaging brief.
- 04
Packaging & logistics
Inner packaging, carton separation and layered protection during storage and transit.
06 / Custom manufacturing
From your drawing to a usable insert.
We help you select the right material, format and cutting method based on your product geometry and packaging requirements.
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Send the part brief
Share a drawing, sample, dimensions and expected volume.
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Review the route
Compare the material, format and cutting direction.
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Confirm the sample
Check fit, dimensions and production requirements.
Fabrication concept illustrations.
07 / Quality & project review
Confirm the details before production
Agree the drawing, applicable material data and sample requirements for your project.
Dimensions & fit
Review the drawing and key dimensions to ensure the insert fits your product and packaging.
Material grade
Confirm the appropriate foam grade, color and construction for the application.
Sample approval
Evaluate a sample to check fit, function and packaging process.
Production requirements
Discuss packaging, delivery schedule and any special requirements before release.
08 / Related products
Explore related packaging materials
EPP Foam
Molded protective packaging, reusable containers and energy-absorbing parts.
Explore material
EVA Foam
Cushioning, inserts, footwear components and impact-control parts.
Explore materialEPE Foam resource guides
Selection and project planning articles · Review drafts
- How to choose EPE foamStart with product geometry, contact surfaces and packing requirements.
- Sheets, rolls and custom insertsCompare the format with the packing task and operator workflow.
- EPE or EVA for packaging?Compare both materials against the same part and acceptance criteria.
- Electronics and instrument insertsReview cavities, accessories, clearances and sample validation.
09 / EPE foam FAQs
EPE foam FAQs
Here are some common questions about EPE foam. If you need more information, feel free to get in touch.
What is EPE foam used for?
EPE foam is used for cushioning, protective packaging, inserts and transport protection. The final grade, construction and format are confirmed against the product and packaging brief.
Which formats can be supplied?
Sheets, rolls, tubes and custom die-cut profiles can be discussed. The suitable route depends on the part geometry and packaging workflow.
Can you make custom inserts?
Custom-cut geometry can be discussed from a drawing, sample or dimensions. Final tolerances, tooling and production conditions require project confirmation.
Are the listed ranges final purchase specifications?
No. Ranges vary by grade. Confirm the applicable material data sheet, test method and agreed purchase specifications for your application.
What information is needed for a quote?
Send the application, drawing or sample, target dimensions, working environment, packaging route and expected volume. This gives the team a useful basis for reviewing material and format.
10 / Request a quote
Request an EPE foam quote
Share your drawing, dimensions and expected quantity so we can review the material and packaging route with you.
- Application and protection requirements
- Dimensions, thickness and preferred grade
- Expected quantity and delivery needs
- Drawing or sample, if available
Tell us about your project
Prepare an email with your project details, then attach drawings and send it from your email app.