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Rigid & Structural Foam

PVC Foam

Structural core material for marine, wind, building and composite applications.

  • core material selection
  • compressive strength and density
  • panel, sandwich and CNC formats

Send your drawing, dimensions or application.

PVC Foam structure detail
Material structureReview by grade
PVC Foam format reference
Available formatsSheets · Core panels · Machined parts

01 / Product overview

What is PVC Foam?

PVC foam is a polyvinyl chloride cellular material. This series is discussed as a core material for hulls, decks and sandwich constructions.

Use the available forms and source ranges as a starting point, then confirm geometry, environment, sample requirements and production route for your application.

Discuss your application
PVC Foam product reference
PVC Foam product reference illustration.

02 / Benefits

Key selection considerations

core material selection

Request grade-specific density and compression-stress records with specimen direction, method and result criterion.

compressive strength and density

Identify facing layers, load introduction and local thickness; core data does not establish the complete panel performance.

panel, sandwich and CNC formats

Mark machining datums, edge details, pockets and inspection locations on the core drawing.

boat hulls

Define whether this construction serves insulation, geometry or load transfer and identify the evidence required.

decks

Describe core-to-facing interfaces and local features that the proposed sample must reproduce.

sandwich panels

Assign owners for panel configuration and application acceptance; do not infer a project rating from a source range.

03 / Technical specifications

Properties & specifications

Compare the source range with your application requirements.

PVC Foam material texture
PropertyRange / Options
Density40–250 kg/m³
Compressive Strength0.3–4 MPa
Formatssheet, sandwich core, machined panel
Core Usehulls, decks and sandwich panels

Ranges vary by grade. Confirm specifications and test methods for your application.

Ask about specifications

04 / Available formats & custom options

Available formats & custom options

PVC Foam format 1

Sheets

Review dimensions, thickness and geometry for the intended application.

PVC Foam format 2

Core panels

Review dimensions, thickness and geometry for the intended application.

PVC Foam format 3

Machined parts

Review dimensions, thickness and geometry for the intended application.

PVC Foam format 4

Finishing

Review dimensions, thickness and geometry for the intended application.

05 / Applications

Applications of PVC Foam

Choose the grade and format for your product, environment and protection or support needs.

PVC Foam application reference
PVC Foam application concept illustration.
  1. 01

    boat hulls

    Review this application against material grade, geometry and project requirements.

  2. 02

    decks

    Review this application against material grade, geometry and project requirements.

  3. 03

    sandwich panels

    Review this application against material grade, geometry and project requirements.

  4. 04

    wind and building structures

    Review this application against material grade, geometry and project requirements.

06 / Custom manufacturing

From your drawing to a usable core.

We help you review the material, format and production route based on core geometry, facing interfaces and application requirements.

Discuss your component
  1. Send the part brief

    Share a drawing, sample, dimensions and expected volume.

    Concept illustration for a PVC Foam part brief
  2. Review the route

    Compare the core grade, format and machining direction.

    Concept illustration of a PVC Foam cutting route
  3. Confirm the sample

    Check core dimensions, interfaces and sample scope.

    Concept illustration for confirming a PVC Foam sample

Fabrication concept illustrations.

07 / Quality & project review

Confirm the details before production

Agree the drawing, applicable material data and sample requirements for your project.

PVC Foam project review reference
PVC Foam dimensional review concept illustration.
  • Dimensions & fit

    Confirm the requirement and evidence needed for this project before production release.

  • Material grade

    Confirm the requirement and evidence needed for this project before production release.

  • Sample approval

    Confirm the requirement and evidence needed for this project before production release.

  • Production requirements

    Confirm the requirement and evidence needed for this project before production release.

09 / PVC Foam FAQs

PVC Foam FAQs

Questions to settle before sampling or production.

What is pvc foam used for?

This series is planned for boat hulls, decks, sandwich panels, with the final material, format and performance requirements confirmed against the project brief.

Can the format or dimensions be customized?

Yes. The project discussion can cover custom format, dimensions and processing route. Final tolerances, tooling and minimum order conditions require confirmation.

Are the listed specifications final?

The listed ranges are sourced from the supplied product materials and remain subject to the applicable TDS, test method and commercial confirmation before publication as a specification commitment.

How do I request a material recommendation?

Send the application, target dimensions, working environment and expected volume. The team can then review the material family and manufacturing route for the project.

10 / Request a quote

Request a PVC Foam quote

Share your drawing, dimensions and expected quantity so we can review the material and fabrication route with you.

  • Application and requirements
  • Dimensions, thickness and preferred grade
  • Expected quantity and delivery needs
  • Drawing or sample, if available
PVC Foam quote reference

Tell us about your project

Prepare an email with your project details, then attach drawings and send it from your email app.

Drawings (optional)

Attach your drawings to the enquiry email. You can also email drawings directly.

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